Practical engineering philosophy
Industrial foundations, walls and roof.
Client was in danger of building a warehouse with foundations holding 16kNm where 360kNm is required.
Reinforced concrete… Factory floor with custom foundations.
A huge disaster prevented. Floor redesigned, bridges, anchors … holding 200t loads, 2MNm bending, on soft wet soil.
Rail road, heavy industry - Australia.
Product verified and passed certification for AU market
Railroad spring / damper system.
Client protected from bad design. Correct solution found.
Concrete truck attachment.
Recovery from a failed DIY attempt. 3 month project rescued in 3 weeks. In the end - verified and certified for Swedish market.
Rear Under Protection (RUPD) - car crash sim.
2tonnes heavy, 5m tall CNC machine.
A real patent... :)
Preliminary design.
A "research grade" task... experimental reinforcement.
Calibrated for crack propagation.
Overkill, but... dynamic load safe.
500 ULS cycles... EN3 compatible.
1. Fatigue safe 2. Feels stable (not "shaky"). 3. Certifiable for CE mark.
Natural frequency - below 10Hz is not good.
Stress in ULS case... ok
Displacements...
Manufacturing / production drawings generated...
Frame dynamic response - for shaky engines, and moving parts.
The frequency response is scary bad.
After adjusting, one frequency remains dominant, and is plausible to dampen effectively.
Thermal analysis
Thermal analysis is a BEAST…
Coupled with stress fields, fatigue, gets even harder.
Managing of tasks can benefit from “fast engineering feedback”. It often helps:
Reality is perfect, it never makes an error.
It was not made for us, it knows not we exist.
Observe the unpredicted, predict the unobserved.
Inductive and deductive - converge to truth, not false (yet).
Nothing is true. Some is not false (yet).